The Sumitomo Rubber Group has been working to promote reuse and recycle as well as reducing the waste and hazardous waste by using the resources efficiently. In fiscal 2023, we achieved complete zero landfill waste at 24 production bases, including affiliates, in Japan and overseas.
Complete zero landfill waste is defined as the complete diversion of landfill waste, meaning a 100% recycling rate and no waste sent directly to landfills. In fiscal 2024, the aim of our efforts is to maintain the status of complete zero landfill waste at these bases.
Name of production base | Timing of achievement |
---|---|
Shirakawa Factory | 2004 |
Nagoya Factory | 2004 |
Izumiotsu Factory | 2005 |
Miyazaki Factory | 2004 |
Kakogawa Factory | 2005 |
Ichijima Factory | 2005 |
Indonesia Factory | 2008 |
Changshu Factory, China | 2006 |
Hunan Factory, China | 2016 |
USA Factory | 2007 |
Thailand Factory | 2009 |
Turkey Factory | 2017 |
Malaysia Factory | 2010 |
Zhongshan Factory, China | 2008 |
Vietnam Factory | 2009 |
Switzerland Factory | 2008 |
Thailand Factory (tennis balls) | 2011 |
Thailand Factory (natural rubber processing) | 2013 |
Dunlop Retread Service, Ltd. | 2010 |
Dunlop Retread Service Ltd. Hokkaido Factory | 2010 |
SRI Engineering, Ltd. | 2008 |
Nakata Engineering, Ltd. | 2008 |
Dunlop Golf Club, Ltd. | 2006 |
Brazil Factory | 2023 |
Progress in achieving targets at production bases | 24/26 |
(As of December 2023)
* Due to the sale of all shares of Lonstroff AG, a Swiss subsidiary that manufactures medical rubber parts, to a Dutch investment fund, the Swiss and Slovenian plants are excluded from the list of locations after February 2024. In addition, Sumitomo Rubber USA, LLC was excluded in December 2024 due to the decision to terminate production and dissolve the subsidiary.
The volume of waste emissions from the production process in fiscal 2023 amounted to 32,110 tons, an increase of 3.8% from the previous year. Going forward, we will continue striving to curb the generation of waste and promote recycling efforts.
* The volume of waste emissions represents the total volume of waste emitted for the purpose of resource recycling (thermal and material recycling).
In Japan, around 100 million tires weighing approximately 1 million tons are disposed of every year. Meanwhile, the problems surrounding waste tires are becoming more serious, with the diversification of waste disposal methods due to the development of high-performance tires, the increase in environmental impact due to inappropriate disposal methods, and the pressure on remaining capacity at final disposal sites.
To contribute to the resolution of these issues, the Sumitomo Rubber Group is engaged in the retreading business, which remanufactures new tires from waste tires, while striving to otherwise recycle waste tires.
The Sumitomo Rubber Group introduced a thermal recycling system that uses waste tires as boiler fuel at its Nagoya Plant in 1982, and subsequently introduced it at its Shirakawa Plant and Miyazaki Plant. The system is currently in use at all three plants, and is being effectively utilized as an energy source.
We effectively utilize waste tires as fuel.